《隱形冠軍》金屬複合板專家森鉅科技材料 回收牛奶瓶打造貨櫃車體

2022-09-02   記者莊兆暉/台南報導

看過電影《變形金剛》的觀眾,都會對帥氣的主角柯博文留下深刻印象,而在廣闊的美國大陸上,貨櫃車馳騁公路的場景可是相當常見,但不說不知道,這開在路上的貨櫃車車廂,有3成都是用MIT的金屬複合板所打造,而且其中的塑料材質,還是用回收牛奶瓶製作而成,這家公司就是位於台南的森鉅科技材料,透過專業技術、不斷研發,成為世界最大的金屬塑膠複合板製造商,也是不折不扣的隱形冠軍。

森鉅實業柳營科技工業區廠。(莊兆暉攝)

看準複合板材料應用範圍廣,極具發展潛力,鄭憲得、鄭憲堂、鄭憲松三兄弟從原本的建設公司轉投入建築材料領域,1994年創立了森鉅科技材料,一開始專門生產鋁塑複合板,應用在建築帷幕牆為主,以商業大樓、高科技廠房外牆最常見。

森鉅科技材料生產的鋁塑複合板行銷世界40多國,知名案例包括台北南港軟體園區、中國武漢世貿大樓外牆,墨西哥首都墨西哥市La Mexicana Park旁的新開發區,所有大樓都是採用森鉅所生產的鋁塑板,更不用說自家廠房了,2017年在柳營科技工業區啟用的新廠,外牆鋪的全是自家產品。

回收牛奶瓶是製做複合板的重要材料。(莊兆暉攝)


回收牛奶瓶製成的塑膠粒很乾淨。(莊兆暉攝)

但鋁塑板因為進入門檻低,競爭者越來越多,2003年森鉅開始研發應用於路上貨櫃車廂的鋼塑複合板,並專注於鋼塑表面處理、塑膠及金屬壓出的整平技術,以及模組化設計降低成本、自動化生產,直到2010年才得到客戶大量下單,但也因此搶進北美高達百億美元的市場,逐步坐穩市佔第一,並獲得FedEx、亞馬遜等知名公司運輸車隊青睞。

森鉅複合板的製程中也跟上循環經濟的潮流,其中的塑料材質,其實是將國內外的回收牛奶瓶,經過篩選雜質、重量及遠紅外線分類、人工分撿、清洗、切碎等繁雜過程,再加工做成塑膠粒,塑膠粒再加熱塑型成塑膠板,就成了複合板的重要材料。

廢水處理再利用可做到95%。(莊兆暉攝)


外牆鋁塑板都是自家生產。(莊兆暉攝)

森鉅柳科廠廠長蔣宗麟說,生產過程也盡量減少耗能,廠區內就設置水循環回收設備,將清洗瓶罐的汙水回收、分池處理,再用細菌將殘留有機物處理掉,等汙水乾淨了再繼續洗廢料,回收比率來到95%,在缺水時期甚至可以做到零排放,加上廠房也設置光導照明系統,白天導入太陽光、陰雨天及夜間再以LED燈輔助照明,節能省電不但降低成本,也盡到環保及社會責任。

站穩北美市場後,目前森鉅也開始深耕中國、印度及英國等市場,車體上除原有鋼塑板外,又研發出高強度鋁塑板,讓貨櫃車更加輕量化,降低油耗及碳排,載貨量增加,去年底FedEx向通用汽車訂購500部電動商用車中,捲門部分就採用這項新產品,未來商機無限。

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